IMPROVED WORKING CONDITIONS AND PRODUCTIVITY

After successful tests of advanced assembly methods involving group work and flexible cycle times in small pilot plants, Fiat has taken a major step forward and integrate the results of the previous experiences in a large engine assembly plant. Daily output is 1500 engines, with over 100 different possible models. The new plant is a joint effort by COMAU and SCHINDLER-DIGITRON. It includes: (1) group work in 11 assembly islands; (2) optimum ergonomic and environmental conditions at the individual workplaces; (3) automated assembly on 3 transfer lines; (4) flexible cycle times of 4-10 minutes (job enlargement); (5) individual freedom of +/- 15%; (6) group buffer capacity of 20 minutes; and (7) automated handling and storage of components and work-in-process. The system uses the latest available technologies for the management of production, materials and quality.

Media Info

  • Features: Photos;
  • Pagination: p. 249-260

Subject/Index Terms

Filing Info

  • Accession Number: 00373435
  • Record Type: Publication
  • Source Agency: National Highway Traffic Safety Administration
  • Report/Paper Numbers: HS-034 031
  • Files: HSL, USDOT
  • Created Date: Jun 30 1983 12:00AM