A Study of Piston Geometry Effects on Late-Stage Combustion in a Light-Duty Optical Diesel Engine Using Combustion Image Velocimetry

In light-duty direct-injection (DI) diesel engines, combustion chamber geometry influences the complex interactions between swirl and squish flows, spray-wall interactions, as well as late-cycle mixing. Because of these interactions, piston bowl geometry significantly affects fuel efficiency and emissions behavior. However, due to lack of reliable in-cylinder measurements, the mechanisms responsible for piston-induced changes in engine behavior are not well understood. Non-intrusive, in situ optical measurement techniques are necessary to provide a deeper understanding of the piston geometry effect on in-cylinder processes and to assist in the development of predictive engine simulation models.This study compares two substantially different piston bowls with geometries representative of existing technology: a conventional re-entrant bowl and a stepped-lip bowl. Both pistons are tested in a single-cylinder optical diesel engine under identical boundary conditions. Utilizing high-speed soot natural luminosity (NL) imaging, 20 kHz time-resolved combustion image velocimetry (CIV) technique is developed to quantify the macro-scale motions of soot clouds during the mixing-controlled portion of combustion.Under a part-load conventional combustion regime, CIV-resolved swirl ratio and the tumble-plane projection of velocity fields confirm that the injection-induced redistribution of angular momentum, rather than squish/reverse squish flow, is a dominant source for swirl amplification between two piston geometries. A strong connection has been found between the CIV-resolved combusting flow structure and its succeeding enhanced late-stage burn rate. With SOImain shortly after TDC, combustion in stepped-lip piston exhibits shorter late-burn duration (CA50-CA90) and faster burn rate compared to re-entrant piston. In the same boundary condition, a unique combusting flow structure is observed with CIV in the stepped-lip piston: a long-lasting flow structure with opposing radial velocity directions between the squish region and stepped-lip region. Interestingly, this flow structure is never optically observed with the re-entrant piston. The best hypothesis is that there exists a long-lasting vertical toroidal vortex on the shoulder of stepped-lip piston crown near CA50. A phenomenological model is proposed to provide a partial, but valuable picture of late-stage combusting flow structure which is a key to understand how piston bowl geometry can influence thermal efficiency for swirl-supported diesel engines.

• Record URL:
  https://doi.org/10.4271/2018-01-0230
• Availability:
  • Find a library where document is available. Order URL: http://worldcat.org/issn/19463936
• Supplemental Notes:
  • Abstract reprinted with permission of SAE International.
• Authors:
  • Zha, Kan
  • Busch, Stephen
  • Warey, Alok
  • Peterson, Richard C
  • Kurtz, Eric
• Conference:
  • WCX World Congress Experience
  • Location: Detroit Michigan, United States
  • Date: 2018-4-10 to 2018-4-12
• Publication Date: 2018-4-3

Language

• English

Media Info

• Media Type: Web
• Features: References;
• Pagination: pp 783-804
• Serial:
  • SAE International Journal of Engines
  • Volume: 11
  • Issue Number: 6
  • Publisher: SAE International
  • ISSN: 1946-3936
  • EISSN: 1946-3944
  • Serial URL: https://www.sae.org/publications/collections/content/E-JOURNAL-03/

Subject/Index Terms

• TRT Terms: Combustion; Combustion chambers; Compression ignition engines; Diesel engines; Energy conservation; Fuel injection; Pistons
• Subject Areas: Energy; Highways; Vehicles and Equipment;

Filing Info

• Accession Number: 01714987
• Record Type: Publication
• Source Agency: SAE International
• Report/Paper Numbers: 2018-01-0230
• Files: TRIS, SAE
• Created Date: Aug 27 2019 4:02PM